We’re excited to share what’s new across the SAi product families so far this year. From major enhancements in Flexi and EnRoute to the official launch of SAi OnSite, our teams have been hard at work delivering tools that make your shop more productive and profitable. Here’s a look at what we’ve released and what it means for your business.
Flexi: New Tools for Better, Faster Production
This quarter’s updates to Flexi bring serious firepower to your print and design workflow, with smarter tools, new drivers, and improved performance from start to finish.
New Feature Highlights:
- Font Management Tools
Save your favorite fonts, import/export font lists between devices, and quickly find the right typeface using upgraded font search and filter options. Perfect for designers working across multiple brands or client styles. - Direct-to-Film (DTF) Enhancements
Improved white ink generation, better background removal tools, and new preview modes for transparency, masking, and garment color. Your DTF prints just got more accurate and more predictable. - Production Manager Improvements
A cleaner view into media usage and transparency previews, making it easier to manage print jobs without waste or surprises. - New Printer and Cutter Drivers
Now supports the latest machines from Epson, Roland, Mimaki, FujiFilm, and HP, among others, giving you access to broader device compatibility and better performance with modern hardware. - Improved Illustrator File Support
Flexi now handles more legacy Illustrator file types with better fidelity, reducing file prep time and improving design consistency.
Additional Flexi Enhancements:
- Improved support for Adobe Illustrator (AI/PDF) and DXF files
- Upgraded Smart Fill logic for more precise shape filling
- New controls for cut order optimization in Production Manager
- Faster responsiveness when handling large or layered files
- Bug fixes for contour cut accuracy and object alignment
- Layer and group behavior improvements for more intuitive editing
Explore the new Flexi features here.
EnRoute: Smarter Machining for Faster, Cleaner Cuts
Q1 improvements in EnRoute make it easier than ever to produce high-quality results while saving time on setup, toolpath creation, and production.
Important Highlights:
- Get EnRoute for Free
Purchase X-Edge tooling (minimum $300/month) and unlock a free EnRoute subscription, Powered by X-Edge, a great way to cut costs while getting top-tier CNC design software and machining tools. - Tool Search & Library Manager
Find the right tool faster with a streamlined tool search and improved library management, saving time during job setup. - Fillet Radius in Hatch Fills
Add rounded corners to hatch fills automatically, leading to smoother finishes, longer tool life, and less sanding post-cut. - Adaptive Spiral Fill Improvements
Smoother transitions and improved handling of sharp corners make your spiral fills more consistent and more machine-friendly. - Progressive Milling Option
Maintain consistent tool loads across passes for more efficient toolpaths and less wear on bits, ideal for dense or irregular materials.
Additional EnRoute Enhancements:
- Drill bank tool position display for better control during complex cuts
- Improved DXF import support for compatibility with new CAD platforms
- Performance improvements in 3D simulation previews
- Improved nesting and slicing behavior for layered projects
- Extended licensing and updated UI elements for smoother navigation
SAi OnSite Officially Launches
After months of beta testing and feedback from real sign professionals, SAi OnSite is now available. This mobile-first tool streamlines the messy process of sign site surveys and helps prevent costly installation mistakes.
With SAi OnSite, you can:
- Conduct digital surveys right from your mobile device
- Track survey progress in real time from the office
- Upload photos, dimensions, and notes in a standardized format
- Eliminate paper forms and messy back-and-forth communication
Pricing Tiers:
- $99 for 5 surveys
- $149 for 10 surveys
- $199 for unlimited surveys
Every team member can access shared jobs, and survey results can be exported in a clean, professional PDF, helping you stay more organized or win more bids.
Thanks for Being Part of the SAi Community
We’re proud to keep building tools that help you design, cut, print, and grow your business with confidence. Whether you’ve been with us for years or are just getting started, we’re glad you’re here.
Stay tuned. We’ve got more exciting updates coming soon. Until then, thanks for choosing SAi.
